Mayonnaise Packing Machine: The Complete Guide to Efficient and Compliant Filling

For food manufacturers and co-packers, one of the most persistent challenges is packaging liquid food products like mayonnaise. Unlike water-thin beverages, mayonnaise is thick, sticky, and highly sensitive. Many businesses struggle with production inefficiencies, product giveaway, and inconsistent packaging quality.

If these issues are left unaddressed, they don’t just slow down output. They erode product quality, brand recognition, and cost efficiency. Leaky jars, stringing during filling, or poor label alignment can quickly undermine consumer trust, inflate operational costs, and even put food safety compliance at risk. In today’s competitive food industry, packaging is no longer just a protective layer—it is a decisive factor that determines whether your product stands out or gets lost on crowded shelves.

This is where the Mayonnaise Packing Machine comes in. By offering an integrated solution that combines filling, capping, labeling, and conveying into a single streamlined process, it addresses the unique pain points of viscous product packaging. In this guide, we’ll walk you through how the right system can transform your mayonnaise production line into a model of efficiency, consistency, and compliance.

What It Is & Why It Matters

A Mayonnaise Packing Machine is a specialized packaging machine designed for viscous liquid food products like mayonnaise. It integrates multiple steps—filling, capping, labeling, and conveying—into one automated system, ensuring high accuracy and hygiene standards.

Application

• Bottles (glass or plastic)
• Premade pouches
• VFFS (Vertical Form Fill Seal) roll film bags
• Stick packs for single-serve use
• Blister single-dose formats

Benifit

• Consistent appearance with branded labels
• Reduced giveaway through precise filling
• Food safety compliance with international standards
• Flexible changeovers to support multi‑SKU production

By optimizing efficiency and reducing waste, businesses can enhance profitability while meeting consumer and regulatory expectations.

How The Liquid Filling Machine Works

Measuring & Dispensing

The core of every filling equipment lies in its dosing system:

• Piston fillers: Ideal for precise volumetric filling with minimal deviation.
• Rotary lobe pumps: Gentle on product texture, suitable for shear‑sensitive mayonnaise formulations.
• Peristaltic pumps: Easy to clean, cost‑effective, but limited for very high viscosity.

Feature	Piston System	Rotary Lobe Pump	Peristaltic Pump
Accuracy	High (±0.5%)	Medium	Low
Shear Impact	Low	Medium	High
Cleanability (CIP/SIP)	Excellent	Moderate	Good
Cost	Moderate	High	Low

To combat dripping and stringing, Lintyco advanced filling heads use anti‑drip valves, bottom‑up filling, and end‑of‑cycle suck‑back features.

What A PLC Can do For Packing Mayonnaise?

• Recipe library for quick format changeovers
• Speed and torque settings
• Alarm and traceability functions
• Inline checkweighing closed loop for automatic over-fill correction

Full-Line Integration

• Capping machine: Provides torque control, missing‑cap detection, and rejection.
• Labeling machine: Delivers precise label placement, barcode verification, and branded label consistency.
• Conveyors: Equipped with variable frequency drives for smooth flow, merging, and diverting across production lines.

The result is a production line designed to work seamlessly across all packaging stages.

Main Types of Mayonnaise Packing Machines

Bottling Lines

• Multi‑head piston or rotary lobe filling systems
• Integrated capping, labeling, and coding stations
• Suitable for glass and plastic containers
• Volumes range from 50 mL to 5,000 mL, with ±0.5% fill accuracy

Pouch & Roll Film (VFFS) Solutions

• Air-free hot-fill processes up to ≥100°C for extended shelf life and improved appearance
• Package weights from 250 g to 7 kg at speeds up to 80 bags per minute

Stick Pack & Single-Dose (Blister) Packaging

• Multi-lane blister machines (1–4 lanes) for single-serve portions
• Stick pack machines offering 3- or 4-side seals at up to 400 packs per minute

Tube Filling Machines

• Designed for packaging mayonnaise and other viscous condiments into laminated or plastic tubes
• Ideal for single‑use, travel‑size, or premium product formats
• Equipped with precise dosing, tube sealing (heat or ultrasonic), and date coding systems
• Especially useful for custom applications where portability and shelf appeal are critical

Buying Criteria: How to Select the Right Machine

When choosing the best mayonnaise filling machine, consider the following factors:

1. Product Characteristics
   • Viscosity, particle/fiber content
   • Hot‑fill or vacuum requirements
   • Tendency to foam
2. Accuracy & Throughput
   • Target CPK and tolerance
   • Hourly capacity requirements
   • Speed settings (constant vs. variable speed curves)
3. Cleaning & Maintenance
   • CIP/SIP compatibility
   • Quick‑disassembly parts
   • Availability of seals and spare components
4. Compliance & Materials
   • Food‑contact parts in SS304/316 stainless steel
   • Certification for FDA, CE, or local regulatory standards
5. Expandability
   • Integration with existing production line
   • Compatibility with legacy I/O and communication protocols
6. Total Cost of Ownership (TCO) & ROI
   • Energy consumption
   • Product giveaway reduction
   • Downtime minimization
   • Training and after‑sales service

Cost Factor	Considerations
Capital Expense	Purchase price, installation, commissioning
Operating Expense	Energy, air consumption, product giveaway
Maintenance Expense	Spare parts, labor, unplanned downtime
Training & Support	Operator training, remote and onsite service
Quality Yield	Over-fill and under-fill rates

Lintyco Packing System for Mayonnaise

Lintyco offers liquid paste filling machines designed specifically for high‑viscosity products like mayonnaise and cheese sauce, delivering precision and consistency. Their systems use advanced electronic controls, automatic filling, and seaming solutions to optimize throughput and packaging quality This type of system exemplifies how a vertical integration of filling, sealing, and dosing brings reliability and efficiency—advantages that align closely with the value proposition of the Mayonnaise Packing Machine described above.

How To Rocket Your Project Step By Step

• Stage 1: Sample Evaluation
  Test different viscosities and packaging formats to establish optimal filling parameters.
• Stage 2: Line Layout
  Choose between U-shaped, straight, or loop configurations. Balance cycle times and identify bottleneck stations.
• Stage 3: Pilot Production
  Run FAT (Factory Acceptance Test) → SAT (Site Acceptance Test) → pilot runs. Establish SOPs, inspection checklists, operator training, and performance dashboards.
• Stage 4: Training & Continuous Improvement

Frequently Asked Questions (FAQ)

Q1. For viscous liquid food products like mayonnaise, should I choose a piston or rotary lobe filler?

Piston fillers offer superior accuracy and low shear for viscosities up to 100,000 cP, while rotary-lobe pumps suit moderate viscosities and warm-fill scenarios.

Q2. How can PLC control + touch screen help with product changeovers?

Operators can recall stored recipes instantly, reducing downtime and ensuring consistent filling across SKUs.

Q3. How do capping machines synchronize with labeling machines?

They are integrated via the production line PLC, ensuring synchronized speed and accurate container positioning.

Q4. How can the filling process avoid stringing or dripping?

Advanced filling heads use anti-drip valves and suck-back functions, combined with servo-driven speed control.

Q5. What are the benefits of air-free pouch packaging?

They reduce oxygen exposure, extending product shelf life and improving freshness up to 20–30%.

Q6. Is a tube filling machine suitable for mayonnaise packaging?

Yes—it’s ideal for portable, portion-controlled formats (e.g., single-use or travel-size), offering flexible dosing and sealing options.

Q7. How does inline weighing reduce cost losses?

By providing real-time weight corrections, it prevents overfilling, saving product and cutting over-fill rates by up to 70%.

Conclusion

The Mayonnaise Packing Machine is more than machinery—it’s a strategic investment. It integrates filling, capping, labeling, and conveying into an efficient, compliance-driven process. This solution reduces waste and manual labor, while ensuring consistent product quality and boosting brand perception.

Whether packing bottled mayonnaise for retail or single-dose sachets for food service, the right system delivers scalability, consistency, and profitability. In today’s competitive market, advancing your production with modern packing technology safeguards your brand’s future.